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Application of Touch Screen Lamination in Mobile Phones
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Application of Touch Screen Lamination in Mobile Phones

Explore the Micro World
Screen Lamination Structure
Screen Lamination Structure Overview

A mobile phone screen consists of three major parts: Protective glass, Touch screen, and Display screen. Lamination by OCA or OCR is normally done to bond these components tightly and seamlessly, ensuring structural integrity and visual clarity.

With increasing requests for thinner designs and better user experiences, Full Lamination has become the industry standard. This process involves two critical bondings: Sense Glass to PSA, and Sense Glass to Cover Glass.

Step 1: STH (Soft to Hard) Process

Objective: Stick the OCA film onto the sensor.

During this stage, sensors are placed on the equipment surface. The release paper on the upper layer of the OCA is removed manually, after which the device performs automatic alignment and lamination with micron-level precision.

STH Process
Micro-Level Accuracy Requirements

Both bondings require alignment resolutions up to the μm level. Any slight misalignment between the protective glass, touch screen, and display can result in functional defects or visual distortion.

HTH Process
Step 2: HTH (Hard to Hard) Process

This step involves laminating the sensor (with OCA film) to the cover glass. Both parts are placed on the equipment surfaces, and after CCD automatic alignment, they are bonded within a vacuum chamber.

Canrill Optics provides specialized optical telecentric lenses that effectively assist with this alignment, ensuring high-precision results throughout the bonding process.

COG & FOC Manufacturing

COG (Chip on Glass): Binding the IC chip onto the LCD. A vision system captures IC circuitry images to fix the chip onto LCD lines with accuracy within fractions of a millimeter.

FOC (FPC to LCD): Utilizing precise visual alignment to assist with soldering narrow widths. Canrill's FOG solution achieves minimum spacing down to 3mm using prism assemblies.

FOC Connection
Canrill Prism Products
Spatial Solutions: Canrill Prisms

Prisms solve critical spatial and multi-image stitching issues throughout the lamination process. They are essential for equipment where vertical space is limited or where multiple camera feeds must be combined.

Key Advantages of Prism Integration
Saving Vertical Space

① Saving Vertical Space

Image Stitching

② Realize Image Stitching

COF: Flexible Printed Circuit Board Mounting

To achieve line widths below 50μm, dry film thickness must be reduced to under 20μm. Canrill optical lenses offer resolutions as high as 4μm with distortion below 0.04%, significantly enhancing high-precision positioning for eutectic processes.

Canrill Optics Industry Micro Structure

Canrill Optics: using light to explore the micro structure of industry